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PS 26110HARDWAREAgriculture, FoodTech & Rural DevelopmentFast Prototype (36h)

Development of a Low-Cost Light-weight Milk Chilling Can for Small-Scale Dairy Farmers

Ministry of Fisheries, Animal Husbandry & DairyingDepartment of Animal Husbandry & Dairying
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30-Second Plain English Summary

Smallholder dairy farmers in rural India lose 15-20% of evening milk value to bacterial spoilage and souring due to 6-8 hour power cuts, lack of rural bulk milk coolers, and high ambient temperatures (>35°C). Build an indigenous, low-cost, lightweight Solar and Phase Change Material (PCM) Smart Milk Chilling Can (20-40 Liters) that rapidly cools raw milk from 37°C to <4°C within 2 hours, maintaining sub-4°C preservation for 18 hours off-grid with integrated IoT temperature logging for DAHD.

5-Dimension Strategic ScorecardOverall Score: 3.8 / 5.0
Innovation
3.7 / 5
36h Feasibility
4.1 / 5
Uniqueness
3.5 / 5
Jury Appeal
4.1 / 5
Tech Depth
3.6 / 5
Recommended System Architecture Pipeline
Food-Grade Stainless Steel Liner + PCM Jacket -> DC Micro-Compressor / Solar PV -> ESP32 Temperature Logger -> BLE / LoRa Telemetry -> Dairy Cooperative PWA
Hardware Bill of Materials (BOM) & Cost BreakdownEstimated component unit economics in Indian Rupee (INR)
Prototype Unit Cost:22,150
ComponentSpecificationQtyEst. Cost
Dual-Walled Stainless Steel 304 Milk Can (20 Litre)Hygienic food-grade can with high-density polyurethane vacuum insulated jacket14,200
Thermoelectric Peltier Cooling Modules (TEC1-12706)12V 60W solid-state cooling elements for non-refrigerant chill preservation41,600
Copper Heat Pipe Cooling Tower with Brushless DC FansHigh thermal conductivity heat sinks for rapid heat extraction from milk core22,200
ESP32 Temperature Logger with Digital OLED ReadoutMonitors internal core milk temperature and logs chill-down curves over Bluetooth1850
100W Flexible Solar Panel with MPPT Charge ControllerOff-grid standalone power generator for rural dairy farmers during transport17,500
12V 24Ah LiFePO4 Portable Battery Pack with BMSDeep cycle battery providing 4-hour active chilling during transport to collection center15,800
Power Input: 12V DC Solar/Battery Powered System
Form Factor: Standard 20L Indian Dairy Milk Can Form Factor
Architecture & Prototyping Strategy: Two-tier presentation strategy: (1) Hackathon Tabletop MVP (~₹3.5k–₹5k) with 5L insulated container + dual Peltier modules + heatsink + 12V adapter; (2) Farmer Field Can (~₹22.15k) with 20L food-grade SS304 dual-wall can, 4x Peltier array, copper heat pipes, flexible solar panel, and LiFePO4 battery.
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Official Government Problem Description
• Background Milk is a highly perishable agricultural product that begins to deteriorate rapidly after milking due to bacterial growth and enzymatic activity. ln many rural and remote dairy-producing regions, particularly Hilly and North Eastern Regions, farmers lack access to bulk milk cooling facilities and reliable electricity. As a result, milk often remains at ambient temperatures for several hours before reaching collection centers, leading to quality degradation, reduced shelf life and economic losses. Available solutions are expensive, relatively heavy and low volume storage cans, making them uneconomical for use or during transportation. • Description The proposed problem aims to develop a low-cost, lightweight milk chilling can capable of maintaining milk at safe storage temperatures during collection and transportation. The can should be manufactured using food-grade lightweight materials such as High-Density Polyethylene (HDPE), aluminum alloys or composite materials while ensuring structural strength and hygiene standards.The design should incorporate an insulated double-wall structure with materials such as polyurethane foam (PUF) or other cost-effective insulating materials to minimize heat transfer. The chilling mechanism may utilize reusable ice packs, phase change materials (PCM), or passive cooling technologies that do not require continuous electrical power. The system should be capable of maintaining milk temperatures between 4°C and 8°C for several hours under typical rural environmental conditions.The solution should also consider ease of handling, cleaning, transportation and durability.Optional features such as a temperature monitoring indicator, leak-proof lid and ergonomic handles may be included to improve usability. The product should be affordable enough for adoption by small and marginal dairy farmers and suitable for village-level milk collection systems/centres. • Expected Solution A lightweight, insulated milk chilling can with a capacity of 30-40 litres that can maintain milk at safe temperatures for at least 6-12 hours without external power supply. The developed solution should reduce milk spoilage, improve milk quality during transportation, lower handling effort due lo reduced weight and cost significantly less than conventional insulated stainless-steel chilling containers. The final prototype should be durable, food-safe, easy to manufacture and suitable for widespread deployment in rural dairy supply chains.
AI & PPT Citation Format

Smart India Hackathon 2026 Problem Statement PS-26110: "Development of a Low-Cost Light-weight Milk Chilling Can for Small-Scale Dairy Farmers", Ministry: Ministry of Fisheries, Animal Husbandry & Dairying. Strategy & Architecture via SIH ONE (https://sihone.pages.dev/ps/26110)

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