PS 26049HARDWAREHeritage & CultureHeavy R&D

Modifications to improve the reliability, efficiency,and lifespan of electrical and electronic equipment and systems in the ambient condition of subzero temperature and low pressure of High Altitude Areas(HAA) and Super High Altitude Areas (SHAA) of Ladakh region.

DRDODepartment of Defence Production /IDEX
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30-Second Plain English Summary

Unmanned Aerial Vehicles (UAVs) and drones deployed in extreme desert and border regions face rapid motor overheating, bearing wear, and battery degradation under high ambient dust and temperature. Build a predictive digital twin and hardware telemetry analysis platform that ingests ESC telemetry, motor vibration FFT signatures, and thermal sensors to forecast drone subsystem failures and optimize propulsion lifespan for DRDO.

5-Dimension Strategic ScorecardOverall Score: 3.9 / 5.0
Innovation
4.2 / 5
36h Feasibility
4 / 5
Uniqueness
3.5 / 5
Jury Appeal
3.8 / 5
Tech Depth
3.9 / 5
Recommended System Architecture Pipeline
Drone CAN-Bus / MAVLink Feeds -> High-Rate Ingestion Worker -> Physics-Informed ML Failure Model -> TimescaleDB -> DRDO UAV Fleet Health Console
Hardware Bill of Materials (BOM) & Cost BreakdownEstimated component unit economics in Indian Rupee (INR)
Prototype Unit Cost:10,450
ComponentSpecificationQtyEst. Cost
Wide-Temperature Industrial STM32 Microcontroller (-40°C to +85°C)Mil-grade processor operating reliably in Ladakh winter subzero temperatures (-35°C)11,850
Flexible Embedded Polyimide PTC Heating Film MatrixThermostat-controlled low-power heating elements preventing crystal freezing in sensitive ICs21,200
Solid-State Relays & Tantalum Capacitor CircuitryReplaces liquid electrolyte capacitors that freeze, lose capacitance, and rupture at -30°C11,650
UV-Resistant Silicone Conformal Coating & Hermetic Silicone SealsShields PCBs from high-altitude solar UV degradation, low-pressure arcing, and snow condensation1950
Thermal Insulated LiFePO4 Battery Case with Internal Self-HeaterPre-heats battery cells above 0°C before initiating charging to prevent lithium plating damage14,800
Power Input: 24V DC Wide-Input Power System with Autonomous Cold-Boot Pre-Heating
Form Factor: NEMA 4X / IP68 Hermetically Sealed High-Altitude Aluminum Case
Architecture & Prototyping Strategy: Two-tier presentation strategy: (1) Hackathon MVP (~₹3k–₹4.5k) with Arduino + PTC heating pad + solid-state relay inside insulated box tested in ice bath; (2) Ladakh Mil-Spec Unit (~₹10.45k) with -40°C rated STM32, tantalum caps, active bootstrapping pre-heater, and self-heating LiFePO4 battery.
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Official Government Problem Description
• Background: High Altitude Areas (HAA) and Super High Altitude Areas (SHAA) of Ladakh region presents one of the harshest operating environments for electronic equipment and systems because of its extreme cold, low atmospheric pressure, intense solar/UV radiation and large temperature variations between day and night. These environmental conditions strongly affect the reliability, efficiency, and lifespan of electrical and electronic systems. • Description: Ladakh is a cold desert located at elevations of approximately 3000 to 6000m above sea level. There are several environmental challenges viz. very low temperatures (-35°C to 40°C in winters), low atmospheric pressure, lower partial pressure of oxygen, low humidity, snow, ice and occasional moisture condensation. These conditions pose serious operational and storage issues of electrical and electronic equipment and systems and following effects on same is observed: 1. Reduced Cooling Efficiency: At high altitude, air density decreases significantly. Thin air removes heat less effectively (degradation of convective cooling), so electronic components run hotter even when ambient temperature is cold. This means overheating of processors, reduced efficiency of cooling fans and heat sinks, thermal stress on semiconductors and premature component failure. Systems being affected are computers and servers, telecom base stations, radar system, power electronics, military communication systems. 2. Insulation Breakdown and Electrical Arcing: Low atmospheric pressure reduces the dielectric strength of air. Air becomes a weaker insulator, increasing the risk of sparking and arcing between conductors. 3. Battery Performance Degradation: Cold temperatures severely affect battery chemistry. Lithium-ion and lead-acid batteries lose capacity and discharge faster in freezing conditions. Owing to this there is reduced backup time, slow charging and voltage instability. 4. Thermal Cycling Damage: Ladakh experiences large temperature variation between day and night. Repeated expansion and contraction develop mechanical stresses in the components. This result in cracking of solder joints, PCB warping etc. 5. Increased Radiation Exposure: Higher altitude means thinner atmospheric shielding, so electrical and electronic components receive more UV radiation and cosmic rays. This means semiconductor degradation, memory bit error and failure of sensitive sensors. 6. Effects on Communication Systems: High Mountains and severe weather affect signal propagation. There are problems like signal attenuation and reflection, antenna icing. Because of these cellular networks, satellite communication and military radio system get affected. 7. Real-World Impact: The Drone Challenge: The Indian Army's extensive use of drones along the LAC highlights these exact issues. In the thin air of Ladakh, drone rotors generate less lift, forcing the electronic motors to work much harder and draw more current. Combined with cold-induced battery drain, drones that fly for an hour at sea level might only manage 20-25 minutes of flight time in Ladakh • Expected Solution: The environment of Ladakh significantly affects electrical and electronic equipment due to low atmospheric pressure, extreme cold, high UV/cosmic radiation, dust and dryness, and large thermal variations. These conditions can cause overheating, insulation failure, battery degradation, display malfunction, communication instability, and reduced reliability. Therefore, electrical and electronic equipment and systems used in Ladakh require specialized design modifications to improve the reliability, efficiency, and lifespan.
AI & PPT Citation Format

Smart India Hackathon 2026 Problem Statement PS-26049: "Modifications to improve the reliability, efficiency,and lifespan of electrical and electronic equipment and systems in the ambient condition of subzero temperature and low pressure of High Altitude Areas(HAA) and Super High Altitude Areas (SHAA) of Ladakh region.", Ministry: DRDO. Strategy & Architecture via SIH ONE (https://sihone.pages.dev/ps/26049)

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